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A Trusted China Manufacturer Since 2007!

Custom EVA Case Manufacturer in china

Premium Custom EVA Case · OEM/ODM · Retail-Grade Quality Control

A professional EVA case manufacturer is not just producing “a box”. For serious brands and importers, the case is part of the product experience: it must protect devices, look premium on shelf, pass testing, match brand identity and stay stable over years of repeat orders.

An EVA case manufacturer specializes in designing and producing molded hard shell cases made from EVA foam laminated with fabrics and linings. They help brands protect electronics, tools, medical devices, cosmetics and premium accessories by engineering the right EVA hardness, thickness, fabric, lining and inner layout. A professional factory supports OEM/ODM design, sampling, testing, certifications and stable mass production with consistent quality and on-time delivery.

Lovrix is a Guangdong-based export company founded in 2007, with in-house fabric and webbing R&D, product design teams and invested factories for textiles, webbings, bag manufacturing and printing. This gives us an integrated platform to develop and produce custom EVA cases for global clients.

Lovrix EVA Case Manufacturing Advantages (3–5 bullets)

  • Integrated R&D: fabric, webbing, printing and bag engineering under one group
  • Strong OEM/ODM capability for molded EVA + multi-material constructions
  • Flexible MOQs for new product launches and niche applications
  • Professional export team familiar with testing, compliance and logistics
  • Content-driven, AI-friendly approach that helps buyers understand technical choices

Why Custom EVA Cases Matter More Than Just “Packaging”

A well-engineered EVA case is part of your product, not an accessory. It determines how safely your product travels, how premium it feels in the consumer’s hand, and how many claims or returns you avoid over a product’s lifecycle.

For electronics, medical kits, tools and premium accessories, the case is the first physical touch-point between your brand and the end user. If the case feels cheap, flimsy or poorly fitted, users will question the quality of the device inside—even if the device itself is excellent.

Poorly designed EVA cases often lead to cracked plastics, scratched surfaces, broken tools, lost accessories and damaged cables during shipping. This turns into extra customer service workload, negative reviews and pressure from distributors or retailers.

On the other hand, a custom-engineered EVA hard shell can combine rigid protection + soft interior + perfectly cut insert, ensuring that every component has its own secure position. It also gives your brand a solid, premium appearance on shelf, especially when combined with high-density fabrics, fine zipper work and clean logo applications.

If you are expanding into new markets or planning to upgrade your packaging, it is worth treating the EVA case as a small engineering project—not just a sourcing task.

Key Factors When Developing Custom EVA Cases

Choosing the right EVA case is a multi-variable decision. You need to align application, material stack, interior layout, protection level, MOQ, cost and lead time instead of focusing on only one single parameter like price or thickness.

Application & Device Fit

Different applications have very different requirements. A case for a stethoscope is not the same as a case for a multimeter, drone controller or cosmetic brush set. We start by mapping:

  • What product(s) will be stored?
  • How many components, and in which arrangement?
  • Will users carry it daily, occasionally, or mainly use it for storage?
  • Which channels: online shipping only, or also retail displays?

This determines the outer dimensions, proportion, handle type and interior layout concept.

Material Stack – EVA, Outer Fabric, Lining & Accessories

A professional EVA case manufacturer always thinks in terms of “material stack”:

  • EVA foam: density, hardness (Shore C), thickness
  • Outer fabric: polyester, nylon, RPET, PU leather or other textiles
  • Lining: brushed tricot, velvet, lycra, jersey, molded fabric, mesh pockets
  • Accessories: zipper, pullers, rubber logo, webbing handle, D-rings, shoulder straps

Below is a simple reference table you can use when discussing projects:

Typical EVA & Fabric Combinations for Different Applications

Application TypeEVA Thickness (mm)EVA Hardness (Shore C)Outer Fabric OptionLining OptionTypical Use Case
Small electronics3–5 mm60–65600D Polyester / 300D RPETBrushed tricot / velvetEarbuds, HDD, power banks, routers
Professional tools5–8 mm65–701680D Polyester / NylonBrushed tricot / knitMultimeters, wiring kits, measuring tools
Medical & diagnostics5–8 mm65–70Woven fabric + PU panelAntibacterial knit (optional)Diagnostic kits, instruments
Beauty & cosmetics3–5 mm60–65PU leather / twill fabricVelvet / satin-like liningBrush sets, cosmetic palettes
Outdoor & sports5–8 mm65–75Nylon / ripstop / RPETKnit or mesh pocketsAction cameras, sports devices, goggles
Heavy-duty industrial8–10 mm70–751680D Polyester + pipingHarder knit / foam insertsPower tools, calibration devices

Protection Level & Testing

EVA cases often need to balance several protection functions:

  • Compression resistance during stacking or shipping
  • Impact resistance against drops and knocks
  • Scratch protection for sensitive surfaces
  • Sometimes basic splash resistance or water repellency

We can support basic internal testing and, when necessary, guide customers towards third-party testing for drop tests, compression tests, IP ratings or transportation simulations.

Structure & Interior Layout

The interior layout is where a lot of value is created:

  • Molded-in EVA cavities matching each component
  • Die-cut foam inserts or CNC-cut foam with fabric lamination
  • Mesh pockets for cables and manuals
  • Elastic bands or straps for accessories
  • Divider panels to separate kits or modules

A clean, intuitive layout improves user experience and makes reps or technicians work more efficiently in the field.

MOQ, Cost & Lead Time

Real projects must work under realistic constraints. We will discuss:

  • Target order volume and phased quantities
  • Cost targets per set or per kit
  • Available timeline for first launch
  • Whether we should start from an existing mold or create a new one

Flexibility on MOQ and tooling strategy is especially important for new brands, Kickstarter projects or new product categories.

Complete Material System for Custom EVA Case Engineering

Choosing the right materials for an EVA case requires understanding how EVA hardness, foam density, outer textiles, linings and accessories interact. We provide a systematic material framework designed to balance protection, weight, aesthetics and cost.

1. EVA Sheet – The Structural Core of Every Case

EVA foam determines 70% of the case’s structure, rigidity and protection level. Its characteristics include hardness, density, rebound rate, compression resistance and molding behavior.

Common EVA Specifications We Offer

PropertyRange / ValueNotes
Hardness (Shore C)55–8060–65 for consumer goods, 70–75 for tools/industrial
Density80–120 kg/m³Higher density = better toughness and shape retention
Thickness3–10 mm3–5 mm portable kits / 6–10 mm protective or industrial
ColorBlack, grey (standard), custom colorsAffects exterior visibility through fabric
Melt & Molding PerformanceStandard / High stabilityImportant for precise cavity forming

EVA Application Logic

  • 60–65 Shore C → best for consumer electronics, beauty kits
  • 65–70 Shore C → best for medical devices, professional instruments
  • 70–75 Shore C → best for tools, industrial, heavy-duty outdoor cases

2. Outer Fabric Layer – The “Face” of the Case

Outer Fabric Options We Commonly Use

Fabric TypeGSMKey FeaturesTypical Applications
300D Polyester180–220 gsmLightweight, economicalRetail, beauty, consumer goods
600D Polyester240–300 gsmStrong, stable, good abrasionElectronics, tools, general-purpose EVA cases
900D Polyester280–350 gsmStructured, premium textureMedical, professional kits
1680D Nylon280–350 gsmHigh abrasion, strong rigidityIndustrial tools, outdoor
Ripstop Nylon150–200 gsmTear-resistant, outdoor-friendlySports, action cameras
RPET Polyester200–300 gsmEco-compliant, recycledSustainability-focused brands
PU Leather0.6–1.0 mmPremium, smooth, luxuryBeauty sets, premium kits

Why Fabric Matters? The fabric defines brand perception, scratch resistance, water repellency and the level of premium feel. It also affects how well logos can be applied.

3. Inner Lining Materials – Protection for Sensitive Surfaces

Inner lining materials determine how your device interacts with the interior. Softness, anti-scratch performance and color stability matter greatly.

Lining TypePropertiesBest For
Brushed TricotSoft, anti-scratch, smoothElectronics, instruments
VelvetPremium feel, delicate touchBeauty, luxury goods
Jersey / LycraStretchable, clean lookSports, accessories
Mesh FabricBreathability, pocketsCable storage, accessories
Anti-Bacterial KnitMedical-safeHealthcare kits

4. Foam Inserts & Internal Structures

Beyond EVA molding, many EVA cases require interior architecture:

  • Die-cut EPE/IXPE foam layers
  • CNC-cut foam contours
  • Laminated foam + lining for premium finish
  • Divider boards, elastic straps, mesh pockets

These help create perfect-fit efficiency for each component, reducing damage and improving usability.

5. Accessories & Hardware System

Key accessory options:

  • Zippers:#5/#8 nylon, reverse coil, waterproof
  • Zipper Pullers:rubber logo, metal, custom shapes
  • Handle:webbing hand strap, molded handle, PU handle
  • Packaging:polybag, color box, EVA insert card
  • Branding:rubber patch, UV printing, screen printing, embroidery

6. Advanced Material Options for Premium or Regulated Markets

For high-end or specific industries, Lovrix can source and develop:

  • Anti-bacterial materials(medical)
  • Fire-retardant fabrics(industrial & airline)
  • Waterproof TPU laminated fabrics
  • Eco recycled RPET fabrics
  • Anti-scratch PU for premium retail

Full Range of Custom EVA Case Types We Manufacture

Lovrix supports a wide portfolio of EVA-based cases designed for electronics, medical devices, tools, cosmetics, retail packaging and portable kits. Below is a structured overview of common case types we develop and produce.

Electronics & Gadget EVA Cases

We manufacture cases tailored for compact electronics requiring anti-scratch surfaces and stable protection:

  • Power banks & chargers
  • Hard drives / SSDs
  • Wireless routers, mini PCs
  • Handheld meters
  • Drone remote controllers
  • Audio devices & microphones

Key structure features

  • 3–5mm EVA + brushed tricot
  • Clean molded cavity for devices
  • Mesh or elastic pockets for cables
  • Double zipper opening
  • Shock-absorbing foam layers

Medical & Healthcare EVA Cases

For medical devices, aesthetics + hygiene + stability matter:

  • Diagnostic kits
  • Portable testing devices
  • First aid kits
  • Sales demonstration kits
  • Training kits
  • Multi-instrument cases

Key features

  • 5–8mm EVA with mid-hardness
  • Anti-bacterial knit lining optional
  • Structured compartments for cartridges
  • Clean white/grey fabrics
  • Brand-consistent professional appearance

Tool & Industrial EVA Cases

Built for durability, repeated field use and protection against heavy tools:

  • Electrician tool kits
  • Multimeters
  • Calibration tools
  • Precision measurement tools
  • Assembly & repair kits

Key features

  • 1680D polyester outer
  • High-hardness EVA (70–75 Shore C)
  • Reinforced piping
  • CNC-cut foam inserts
  • Rugged handle + heavy-duty zippers

Beauty, Cosmetics & Personal Care EVA Cases

Lovrix is strong in this field because it possesses expertise in PU fabrics, textile R&D, and precision manufacturing processes.

  • Makeup brush cases
  • Cosmetic palette protection cases
  • Hair tools (straightener, curler)
  • Skincare travel kits

Key features

  • PU leather outer, velvet lining
  • Gold-tone zipper options
  • Elastic brush slots
  • Premium gift-box appearance

Outdoor, Sports & Action Camera EVA Cases

Designed for impact resistance, water repellency and lightweight mobility:

  • Action camera kits
  • Waterproof gear cases
  • Sports goggles cases
  • Camping accessories cases

Key features

  • Ripstop nylon / nylon outer
  • Mid–high hardness EVA
  • Internal foam cut-outs
  • Water-repellent coating optional

Kids, Education & Hobby EVA Cases

Lightweight, colorful, safe EVA cases:

  • Kids’ stationery kits
  • Art tools
  • DIY craft supplies
  • Toy collectible cases

Key features

  • Color EVA optional
  • Fun zipper pullers
  • Embossed graphics possible
  • Lightweight construction

Retail Packaging–Grade EVA Hard Cases

Retail brands often use EVA cases as part of premium product packaging:

  • Grooming sets
  • Electronics gift sets
  • Beauty launch kits
  • Branded promotional kits

Key features

  • Premium texture fabrics
  • Clean internal layout
  • Custom trays & inserts
  • High-end logo applications

Hybrid EVA Cases – EVA + Other Materials

For advanced structures, we can combine EVA with:

  • ABS hard panels(for extra stiffness)
  • TPU waterproof shells
  • Fabric-wrapped plastic frames
  • Thick foam layers

These hybrid constructions elevate product protection and improve perceived value.

Our Engineering-Based EVA Case OEM/ODM Solution

Developing a good EVA case is a process, not a single step. At Lovrix, we use an engineering-based workflow that connects fabric/webbing R&D, structure design, EVA molding partners, sewing lines and printing facilities into one coherent project.

Step 1

Project Brief & Application Analysis

We start with a structured project brief:

  • Product category and application
  • Target end-user and selling channels
  • Quantity, target price, desired launch date
  • Any special standards (medical, industrial, airline, etc.)

Our team will often ask extra questions to identify hidden needs you may not have fully defined yet, such as accessory expansion, spare parts, or labeling requirements.

Step 2

3D Structure & CAD Development

Based on your device dimensions or 3D files, we create:

  • 3D case shape proposals
  • CAD drawings for EVA mold outlines
  • Interior layout sketches for cavities, inserts and pockets

This helps align everyone on the “architecture” before we cut any tooling or fabric. It also allows us to quickly spot potential issues like too-tight radii, zipper interference or insufficient interior height.

Step 3

Material & Fabric/EVA Selection

Next, we choose the right material stack:

  • EVA thickness and hardness suitable for your protection and weight goals
  • Outer fabric selection balancing cost, durability and brand aesthetics
  • Lining selection based on surface sensitivity and cleaning needs
  • Webbing and handle style according to carrying scenarios
  • Logo execution: rubber patch, embroidery, printing, metal plate, etc.

We can provide swatch books and material photos, and for key projects, send physical fabric and EVA samples for your internal testing.

Step 4

Prototype & Fit Testing

We then move to prototype stage:

  • Create a first round of molded EVA shells
  • Assemble shells with outer fabric, lining, zipper and handle
  • Check fit of all devices and accessories
  • Evaluate opening angle, hinge feeling and user ergonomics

You receive physical samples to confirm: appearance, hand-feel, fit, structure, branding, and initial protection performance.

Step 5

Pre-Production Sample & Small Batch

Once the first prototype is approved, we build a more refined pre-production sample:

  • Final fabrics, linings and zippers
  • Correct logo positions and colors
  • Updated internal layout or foam details

For some projects, we run a small pilot batch to validate production stability and internal QC processes before full mass production.

Step 6

Mass Production & Multi-Stage QC

During mass production, we implement:

  • Incoming QC for EVA, fabrics, linings and accessories
  • In-process QC checkpoints at cutting, molding, sewing and assembly
  • Final QC on appearance, size tolerance, functionality, logos and packaging
  • Random carton inspections before shipment

This reduces surprises when the goods arrive at your warehouse, fulfillment center or distributor.

Step 7

Packaging, Labeling & Logistics Coordination

Finally, we align packaging with your supply chain:

  • Individual polybag, color box or custom packaging design
  • Barcode labels, FNSKU labels or customer-specific stickers
  • Carton markings and pallet configurations
  • Coordination with your forwarder or assistance in choosing a shipping method

Buyer Checklist – Questions to Ask an EVA Case Manufacturer

Many sourcing issues can be avoided if you ask the right questions upfront. Use the checklist below when evaluating any EVA case supplier, including us.

  • Do you have experience with EVA cases for my specific industry or product type?
  • What EVA hardness and thickness do you recommend for my application, and why?
  • Which outer fabrics and linings can you offer, and what are the pros and cons of each?
  • What is your typical sampling lead time and mass production lead time?
  • How do you control color consistency between different batches of fabric and EVA?
  • Can you support low MOQ for the first order, and what is the standard MOQ for repeat orders?
  • Which testing standards can you support or help coordinate (drop, compression, environmental)?
  • What is your QC process from incoming materials to final shipment?
  • How do you handle engineering changes (for example, modifying cavity shapes or adding pockets)?
  • What is your policy regarding tooling ownership, mold maintenance and potential modification costs?
  • Can you provide neutral or confidential packaging if we need to protect our brand identity?

You can simply copy these questions into your RFQ email, and we will respond point by point with clear, engineering-based answers.

Complete Manufacturing Processes for Custom EVA Cases

A well-engineered EVA case requires precise thermal molding, fabric lamination, lining application, stitching assembly, trimming, branding, and packaging. Each step affects durability, appearance, dimensional accuracy and the case’s long-term performance.

1. EVA Thermal Compression Molding

Thermal molding is the core process that shapes EVA panels into a rigid shell structure. Proper molding ensures accurate curvature, consistent rigidity, smooth transitions, and shape stability.

Key parameters:

  • Molding temperature: 140–180°C
  • Pressure: 3–5 kg/cm²
  • Cycle time: 20–60 seconds
  • Mold type: CNC-machined aluminum molds

Why it matters:

  • Determines shell sharpness and definition
  • Impacts alignment between upper and lower shells
  • Ensures consistent shaping across large production runs
  • Strongly affects the perceived premium quality and stiffness

2. Fabric Lamination (Outer Shell Lamination)

The outer textile is bonded to EVA foam before molding. This creates a “fabric-EVA composite sheet” which is then shaped under heat and pressure.

Common lamination methods:

  • Heat lamination – strong bonding, suitable for polyester and nylon
  • Glue lamination – recommended for PU leather to avoid overheating
  • TPU film lamination – adds waterproof or abrasion-resistant performance

Key considerations:

  • Too high temperature may distort PU or surface texture
  • Adhesive distribution must be uniform to avoid bubbles
  • Fabric grain direction must be consistent for visual symmetry

3. Inner Lining Application

After molding, the interior of the case must be lined to provide anti-scratch protection and a clean appearance.

Lining methods:

  1. Full-surface lining – the entire inner wall is fully covered
  2. Selected-area lining – lining applied to key areas only
  3. Foam-laminated lining – for extra cushioning
  4. Sewn-in components – mesh pockets, elastic straps, divider panels

Quality checkpoints:

  • Lining must be bubble-free and wrinkle-free
  • Lining direction must be aligned (especially velvet/tricot)
  • Adhesion must be stable under humidity and temperature changes

4. Sewing Assembly & Edge Binding

EVA shells are joined with zipper tapes and seam binding.

Processes:

  • Stitch zipper path (upper & lower shell)
  • Attach reinforcement tapes at stress points
  • Apply binding tape around exposed edges
  • Install internal pockets, straps, or organizers

Why it matters:

  • Directly affects durability and case lifespan
  • Prevents fraying, edge deformation, or burst seams
  • Determines visual neatness and premium finish

5. Zipper Installation

Zipper quality affects usability more than many brands realize.

Zipper types:

  • #5 nylon zipper – standard
  • #8 heavy-duty zipper – tools/industrial cases
  • Reverse coil zipper – sleeker appearance
  • Waterproof zipper – outdoor use

Key QC criteria:

  • Smooth opening/closing
  • Accurate alignment of zipper ends
  • No excessive curvature or tension along zipper path

6. Branding & Logo Technologies

Brand identity is applied after assembly. Lovrix provides all major branding methods:

Logo MethodCharacteristicsBest Use Cases
Rubber PatchRugged, modernTools, electronics, outdoor
Deboss/Emboss EVAClean, minimal, premiumBeauty, consumer electronics
Screen PrintingCost-effectiveRetail packaging, gift sets
UV PrintingHigh-resolution graphicsSmall details, icons
Metal PlateHigh-end feelPremium or luxury kits

7. Packaging & Final Quality Control

Before packaging, each case undergoes multi-point inspection:

  • Appearance check: dents, bubbles, faulty lamination
  • Dimensional accuracy: ±3–5 mm tolerance
  • Shell rigidity test: compression/shape retention
  • Zipper test: smooth run, no misalignment
  • Branding check: correct color and position
  • Packaging: polybag, color box, custom packaging

EVA Case Cost Structure & Pricing Breakdown

The price of a custom EVA case is determined by materials, EVA hardness, fabric type, inserts, labor intensity, tooling, branding and packaging. Below is a transparent cost model that helps buyers plan accurately.

EVA Case Cost Formula
  • Unit Price = (EVA material + Fabric + Lining + Inserts + Hardware)
  • (Labor & Processing)
  • (Branding)
  • (Packaging)
  • (Quality Control & Overhead)

This formula applies to almost all custom EVA case designs.

Material Cost Breakdown

Materials account for 50–70% of the total cost.

Material Cost Distribution Table

ComponentCost Share (%)Notes
EVA (sheet + molding)25–40%Main contributor to structural stiffness
Outer fabric10–25%PU and 1680D polyester are higher cost
Inner lining5–10%Velvet > Tricot > Jersey
Foam/CNC inserts5–20%Required for precision fit kits
Accessories5–10%

Zippers, pullers, handles, binding

Biggest cost driver: EVA thickness + fabric quality.

Labor & Processing Cost

EVA cases require both molding and sewing processes, so labor is a significant part of pricing.

Labor Cost Range (per unit)
  • Simple EVA case: $0.35–0.65
  • Standard EVA case: $0.60–1.20
  • Complex multi-layer EVA case: $1.00–2.50

Labor cost depends on:

  • Number of sewing steps
  • Number of internal pockets/dividers
  • Zipper type & installation difficulty
  • Branding processes
  • Binding complexity

Packaging Cost

Packaging affects cost and retail readiness.

Packaging TypeCost Range
Polybag$0.03–0.06
Color box$0.15–0.45
Custom EVA/foam tray$0.20–0.60
FNSKU/Barcode labels$0.01–0.03

Tooling & Mold Cost

EVA molds are affordable compared to plastic injection molds, making custom development accessible.

Typical Mold Costs:
  • Small case mold: $80–150
  • Medium case mold: $150–300
  • Large/complex mold: $300–600

Factors affecting mold cost:

  • Shell size
  • Shape complexity
  • Depth and curvature
  • Single vs. double-cavity mold
  • Surface texture requirements

Eight Major Factors Affecting EVA Case Pricing

  1. EVA thickness (3mm vs. 6mm vs. 10mm)
  2. EVA hardness (60C vs. 75C)
  3. Outer fabric quality (PU > 1680D > 600D > 300D)
  4. Interior structure complexity (foam inserts, dividers)
  5. Zipper type (#5 vs #8, normal vs waterproof)
  6. Branding method (rubber patch > printing)
  7. Order quantity
  8. Packaging requirements

What Buyers Should Prepare Before Requesting a Quote

Providing the right information helps us give accurate proposals from the beginning.

Please prepare:

  • Product dimensions (L/W/H)
  • List of all components to be stored
  • Reference pictures or inspiration samples
  • Preferred fabric/appearance style (PU, 1680D, etc.)
  • Estimated order quantity
  • Logo method preference (printing, patch, emboss)
  • Packaging requirements
  • Target price range (optional but helpful)

At Lovrix, we usually propose 2–3 engineering options with different material structures, protection levels and cost ranges—allowing your team to select the right balance for your market and brand positioning.

Our Experience & Representative EVA Case Projects

Lovrix has supported a wide range of EVA case projects across electronics, tools, medical, beauty and outdoor categories. We focus on combining correct protection with practical, manufacturable constructions that can scale.

Example 1 – Portable Electronics Diagnostic Kit Case

A European electronics brand needed a compact EVA case for a handheld diagnostic tool plus several probes and cables. Their pain points were tangled cables and damaged probes in shipping. We designed a molded EVA shell with 600D polyester outer fabric, brushed tricot lining, molded cavities for the main unit and probes, and a mesh pocket for cables. The result reduced cable damage and made field technicians much faster in setting up their equipment.

Example 2 – Medical Point-of-Care Device Case

A healthcare client required a travel case for a point-of-care diagnostic device. The inside needed both strong physical protection and a professional, hygienic appearance. We recommended 5–8 mm EVA at mid-hardness, a clean woven fabric outer, smooth knit lining and precisely cut foam to hold cartridges and accessories. The case passed internal transportation checks and gave their sales team a very professional demonstration kit.

Example 3 – Heavy-Duty Tool Kit EVA Case

A tool brand needed a multi-layer EVA case for meters, screwdrivers and small components. The biggest challenge was weight and repeated daily use. We used 8 mm EVA with higher hardness, 1680D polyester outer fabric, reinforced piping and a double-zipper design. Interior included foam inserts and elastic bands. The case is now widely used by field service technicians with very low claim rates.

Example 4 – Premium Cosmetic Brush & Palette Case

A beauty brand wanted a minimalist, high-end travel case for brushes and palettes. Here, aesthetics and touch-feel were more important than heavy-duty protection. We combined a thinner EVA profile with PU outer, soft velvet lining and a gold zipper, plus elastic slots for brushes. The final product worked well both as a gift set and as a retail SKU.

Technical Specifications & Material Options for Custom EVA Cases

To help you plan new projects, here is a quick technical overview of common parameters and options for EVA cases. Final specs will be customized to your application and cost targets.

1. Core EVA Case Parameters

ParameterTypical Range / OptionNotes
Outer dimensions80–500 mm (L side)Custom according to device and accessories
EVA thickness3–10 mmThicker = more protection, more cost & weight
EVA hardness (Shore C)60–75Higher hardness = stiffer shell
Outer fabrics300D/600D/900D/1680D Polyester, Nylon, RPET, PUChosen by cost, durability, and brand positioning
Lining fabricsBrushed tricot, velvet, knit, lycra, meshSelected for touch-feel and surface protection
Inner insertsDie-cut foam, molded EVA, divider panels, strapsDepends on product layout
Zippers#5 / #8 nylon zipper, waterproof zipper (optional)Double-zip heads common for easy access
Handles & strapsWoven webbing, molded handles, detachable strapBased on carrying method
Logo methodsRubber patch, embroidery, printing, metal plateCombined with brand design guidelines
Size tolerance±3–5 mmDefined per project and structure
Sampling lead time7–15 daysDepending on complexity and materials
Mass production lead time30–45 days after sample approvalFlexible for urgent projects

2. Typical Sampling & Production Capabilities

CapabilityLovrix Reference Level
First concept / DFM review2–3 working days after receiving full brief
Material proposal3–5 working days (with photos or swatches)
First functional sample7–15 days depending on mold and complexity
Small pilot batch100–300 sets (negotiable per project)
Standard order quantity500–3000 sets per SKU (flexible on first order)
Printing & branding options5+ logo processes, multi-position branding
Integrated material sourcingFabric, webbing, printing, packaging consolidated

Industries & Applications We Serve with EVA Cases

EVA hard shell cases are widely used wherever products need structured protection, organized storage and a tidy user experience. Here are some of the main sectors we support.

Electronics & Gadgets

We develop cases for:

  • Hard drives and SSDs
  • Routers, mini PCs and hubs
  • Measurement meters and handheld devices
  • Drone controllers and accessories

Cases often combine mid-hardness EVA, polyester outer fabrics and soft interior linings to protect against both impact and scratches.

Medical & Healthcare

For medical applications, cases must look professional and withstand frequent transport and handling. We support:

  • Point-of-care diagnostic kits
  • Portable medical instruments
  • Training and demo kits for sales teams

Interior layouts are often highly structured, with clearly segmented compartments and optional label areas.

Tools & Industrial Applications

Field engineers, electricians and technicians rely on EVA cases to keep tools safe and organized. We produce cases for:

  • Electrical and network toolkits
  • Calibration instruments
  • Measuring equipment and sensors

These usually use heavier EVA structures, durable 1680D fabrics and reinforced stitching.

Beauty, Personal Care & Retail Sets

Beauty brands use EVA cases as part of their product identity:

  • Brush and cosmetic sets
  • Skincare kits
  • Hair tools and accessories

Here, outer PU, clean stitching and premium hardware create a strong “giftable” impression while still providing protection.

Outdoor, Sports & Hobby

EVA cases are ideal for:

  • Action cameras and mounts
  • Sports goggles and accessories
  • Fishing kits or outdoor small gear

The balance of weight, durability and protection is key, often with nylon or ripstop outer fabrics.

Quality & Certifications

Certified by ISO9001, OEKO-TEX100, GRS, and Higg Index, Lovrix ensures every bag product meets global compliance standards. We implement strict QC at every stage, from yarn to final packaging.

FAQ – EVA Case Manufacturing & Working with Lovrix

Below are some of the most common questions we receive from brands, importers and e-commerce sellers considering custom EVA cases.

Q1. What is your usual MOQ for custom EVA cases? For most projects, our standard MOQ is around 500–1000 sets per SKU, but we can offer lower quantities for first orders, pilot projects or high-value applications. The exact MOQ depends on mold complexity, material combinations and how many colorways or size variations are involved.

Q2. How long does it take to develop a new EVA case from idea to mass production? A simple project can move from concept to first sample in around 7–15 days, while more complex layouts may need multiple iterations. Once the sample is approved, typical mass production lead time is 30–45 days. If you have a fixed launch date, we will work backwards to build a realistic schedule.

Q3. Do I need to provide 3D files or can you design from physical samples? We can work in both ways. If you already have 3D files or detailed drawings, we will use them directly for mold and layout development. If not, you can send us physical products and a simple sketch of how you want them arranged. Our engineering team will create the necessary CAD and structure proposals for you to review.

Q4. How do you help choose the right EVA hardness, thickness and materials? We start by understanding your product weight, fragility, user scenario and shipping conditions. Based on this, we recommend one or more combinations of EVA thickness, hardness and outer fabrics, explaining the trade-offs in cost, weight and protection. You will receive both technical reasoning and, where possible, physical samples to evaluate.

Q5. What kind of logo and branding options are available for EVA cases? We can apply your branding through several methods: rubber patches, screen or transfer printing, embroidery, metal plates or debossed/embossed panels, depending on the outer material. We will suggest options that fit your brand guidelines, desired appearance and budget, while also taking long-term durability into account.

Q6. How is quality controlled during mass production? Quality is monitored at multiple levels. We inspect incoming EVA sheets, fabrics, zippers and accessories, then perform in-process checks during cutting, molding, sewing and assembly. Before shipment, a final inspection covers appearance, dimensions, functional details, branding and packaging. Inspection standards can follow our internal criteria or be customized to your own AQL requirements.

Q7. Can you support testing and certifications for my target markets? We can help coordinate relevant tests through accredited third-party labs, such as chemical safety, environmental compliance or performance-related tests. Before that, we will review your target markets and propose appropriate test items, so that you invest in meaningful testing rather than unnecessary ones.

Q8. What information should I prepare before asking for a quotation? To give you an accurate quotation, it helps to share product dimensions, number of components, rough layout idea, target quantity, target price range, preferred fabrics or appearance references and any special standards. Reference photos or links to similar products are also very useful. With more complete information, we can quickly provide realistic options.

Q9. How do you handle design confidentiality and brand protection? We treat your designs and product information as confidential and can sign NDAs if required. We do not show your branded products or molds to other customers, and internal access to project data is limited to staff directly involved. If you prefer neutral shipping marks or unbranded packaging, we can arrange that as well.

Q10. Can you combine EVA cases with other materials or products from your group? Yes. Because we also work deeply with fabrics, webbings, bags and printing, we can design integrated solutions such as EVA cases packed inside larger bags, matching fabric accessories, or coordinated packaging sets. This is especially useful for brands that want a unified look across multiple products or categories.

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Develop Your Custom EVA Case with Lovrix

If you are planning a new EVA case project—or thinking about upgrading an existing one—the best starting point is a short, structured discussion. We will review your product, sales channels and protection needs, then propose a practical path forward including material options, layout ideas, cost scenarios and sampling plans.

You can send us:

  • Product photos and dimensions
  • A list of components to be stored in the case
  • Any reference pictures or competitor examples you like
  • Estimated quantities and target launch timeline

From there, we will prepare a tailored proposal and sampling schedule. Our goal is not only to produce your EVA case, but to make sure it works for your brand, your end users and your long-term supply chain.

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Send us a message if you have any questions or request a quote. We will be back to you ASAP!

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