Garment Bags Manufacturer — Custom OEM/ODM Suit Bags, Dress Bags & Travel Garment Carriers

These FAQs provide expert-level insights into garment bag materials, durability, printing, construction, logistics, and OEM customization, helping brands make confident sourcing and development decisions.

1. Which material should I choose for my garment bags?

Material selection depends on your budget, branding tier, and garment protection requirements. Non-woven bags work well for budget retail and dry cleaners, cotton and canvas suit luxury boutiques seeking a premium natural look, while PEVA and PVC offer moisture-proof protection for long-term storage or transparent display purposes. For travel-grade durability, oxford polyester provides balanced strength, abrasion resistance, and longevity. We help brands choose the correct material by comparing price tiers, printing requirements, environmental goals, and end-user expectations.

2. How do I choose the right GSM or thickness?

GSM or thickness determines durability, stiffness, and overall perceived quality. Lighter weights such as 65–80 gsm are suitable for basic budget suit bags, while 90–120 gsm offers better opacity and durability for fashion retailers. Premium non-woven at 150 gsm provides a stronger, more structured feel. For PEVA, 0.12–0.20 mm thickness improves waterproofing and reduces wrinkling, while oxford polyester from 210D–420D provides excellent abrasion resistance for travel bags. We evaluate your positioning, use cases, and cost targets to recommend the optimal thickness.

3. What zipper type is best?

The zipper you choose affects durability, user experience, and perceived product value. Lightweight #3 nylon zippers work for short-term or budget uses, while #5 nylon is standard for everyday suit bags. Heavy-duty #8 zippers are recommended for thick coats, wedding gowns, or travel designs needing frequent use. Metal zippers add premium aesthetics but increase cost and weight. We help brands match zipper specifications with garment weight, expected usage cycles, and brand positioning to ensure both reliability and aesthetic consistency.

4. Can you add gussets for bulky garments?

Yes. Gussets are essential for gowns, winter coats, and layered garments because they create additional depth and airflow inside the bag. We can add small gussets of 5–10 cm for suits and dresses or large gussets of 20–40 cm for bridal gowns and voluminous stage costumes. Larger gussets increase material usage and require reinforced stitching at the corners, but they dramatically improve functionality and garment preservation. Our team designs gusset depth according to garment type, transportation method, and storage environment.

5. What printing methods are suitable for garment bags?

Screen printing is the most common choice for crisp, durable logos with 1–3 colors, while foil stamping creates an elegant metallic finish for luxury boutiques. Embroidery enhances premium tailoring brands but adds weight and requires reinforced backing. Heat transfer prints are ideal for multi-color illustrations or small-batch personalization, and rubber patches elevate lifestyle brands with a modern look. Each printing process interacts differently with specific materials, so we recommend methods based on logo detail, brand positioning, required durability, and material compatibility.

6. Are garment bags breathable?

Breathability depends on the material’s structure. Non-woven polypropylene, cotton, canvas, and RPET non-woven fabrics all allow airflow, which prevents moisture buildup and reduces the risk of mildew when garments are stored for extended periods. PEVA and PVC, however, are non-breathable because they form an impermeable barrier, making them excellent for moisture protection but unsuitable for long-term fabric ventilation. We advise choosing breathable materials for delicate fabrics or luxury garments and non-breathable options when waterproofing takes priority.

7. Do your garment bags have anti-mildew treatment?

Yes. For materials like cotton, canvas, PEVA, and PVC that may absorb moisture or trap humidity, we apply anti-mildew and anti-fungal coatings to ensure the bags remain safe for long-term storage in humid climates. This treatment reduces mold growth, eliminates unpleasant odors, and protects both the garment and the bag material during extended use. We tailor the level of treatment based on your target market’s climate conditions, product packaging, and storage expectations.

8. What reinforcements do premium garment bags need?

Premium garment bags typically require upgraded reinforcements such as double-layer handle patches for heavy garments, metal grommets for hanger pass-through points, bartacks added to stress locations to prevent tearing, and piping around the edges to maintain structure and prevent fraying. Reinforced zipper ends also protect against breakage during repeated use. These construction enhancements improve lifespan, ensure structural integrity during travel, and elevate the overall perception of quality for boutique and luxury retail segments.

9. Can garment bags be folded for travel?

Yes. Many travel-focused garment bags are intentionally designed to fold compactly while protecting clothing from creasing. Bi-fold styles allow easy packing into suitcases or overhead compartments, while tri-fold designs include internal straps, reinforced folding lines, and external handles for hand-carry convenience. Some premium versions incorporate pockets, padding, and compression systems to secure outfits during transit. We customize the folding method based on garment length, travel use cases, and ergonomic considerations.

10. Do you support Pantone color matching?

Absolutely. We provide Pantone color matching across fabric dyeing, zipper tape, piping, prints, heat transfers, and branding labels. Consistent color execution is crucial for maintaining a unified brand identity, especially when producing multiple SKUs or scaling production over time. We perform lab dips and pre-production ink tests to ensure that final colors match brand standards under different lighting conditions, ensuring professional retail-ready results.

11. Can I customize bag size exactly?

Yes. All dimensions—including length, width, gusset depth, and hanger hole placement—can be customized to fit specific garment categories such as long dresses, winter coats, school uniforms, children’s outfits, or wedding gowns. Custom sizing ensures better garment protection, optimized storage, and improved visual presentation in retail or wardrobe settings. We can replicate existing bag dimensions from samples or develop new size specifications based on your garment measurements and brand requirements.

12. What quality testing do you perform?

We conduct comprehensive quality testing to ensure long-term performance. This includes fabric tensile and tear strength evaluation, seam pull testing for structural reliability, zipper durability and cycle testing, colorfastness checks under rubbing, water, and UV exposure, mildew resistance testing for humid markets, and odor assessments for PEVA/PVC materials. These tests guarantee that each bag maintains shape, functionality, and appearance throughout repeated use, shipping, and retail handling.

13. What packaging options are available?

We offer versatile packaging solutions ranging from simple polybags for bulk shipping to premium folded retail packs with cardboard sleeves or printed inserts. Additional options include hanger-ready packaging, multi-pack retail bundles, shrink wrapping, vacuum packing for space-saving shipments, and full Amazon FBA-compliant labeling. Each packaging method is selected based on your distribution channel, cost requirements, and brand presentation expectations.

14. Do you support low MOQs?

Yes. We support low MOQs for emerging brands, market testing, promotional events, and Amazon sellers launching new SKUs. By optimizing fabric usage, consolidating colors, or simplifying structural features, we can offer small-batch production without compromising quality. This flexibility helps new brands validate market demand, refine product specifications, and scale gradually while controlling inventory risk.

15. Can you help reduce cost while keeping quality?

Absolutely. We optimize cost by fine-tuning material GSM, simplifying construction details, reducing print colors, choosing more efficient zipper types, and consolidating orders to lower overall material waste. Our engineering team evaluates every component—from piping to handle reinforcement—to maintain durability while minimizing unnecessary cost drivers. This approach allows brands to stay within budget without sacrificing functionality, visual appearance, or customer satisfaction.